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EVP Automotive Cable

Name: China EVP Automotive Cable Manufacturers Suppliers Factory - Bulk EVP Automotive Cable - JSH Cable
Brand: JSH Cable
SKU: 298244046

Parameter:Typical Value
Size Range:Single-core, 1.5mm² ~ 120mm²
Rated Voltage:AC 1000V / DC 1500V
Rated Temperature:-40℃ ~ +125℃ (XLPO type) / -60℃ ~ +200℃ (Silicone rubber type)
Minimum Bending Radius:4D ~ 6D (D = cable outer diameter)
Conductor Material:Stranded bare oxygen-free copper or tinned copper
Insulation/Sheath Material:XLPO (irradiated cross-linked polyolefin) or silicone rubber
JSH cable EVP Automotive Cable factory

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Introduction to EVP Automotive Cable

EVP Automotive Cable is a single-core shielded high-voltage cable specifically designed for new energy vehicle high-voltage systems. It is widely used in the high-voltage electrical systems of electric vehicles (EV), hybrid electric vehicles (HEV), and plug-in hybrid electric vehicles (PHEV).

Structure and characteristics of EVP Automotive Cable

Model Designation

Code	Meaning
EV	Electric Vehicle, dedicated for electric vehicles
P	Shielded

Key Technical Parameters

Parameter	Typical Value
Size Range	Single-core, 1.5mm² ~ 120mm²
Rated Voltage	AC 1000V / DC 1500V
Rated Temperature	-40℃ ~ +125℃ (XLPO type) / -60℃ ~ +200℃ (Silicone rubber type)
Minimum Bending Radius	4D ~ 6D (D = cable outer diameter)
Conductor Material	Stranded bare oxygen-free copper or tinned copper
Insulation/Sheath Material	XLPO (irradiated cross-linked polyolefin) or silicone rubber

Cable Structure

EVP cable typically consists of the following layers from inside to outside:

Layer	Material	Function
Conductor	Stranded oxygen-free copper / tinned copper	Excellent conductivity, flexible for easy installation
Insulation	XLPO or silicone rubber	High and low temperature resistance, high voltage withstand, electrical insulation
Shield	Aluminum foil + tinned copper braid (dual-layer)	EMI shielding, braid coverage ≥85%
Sheath	XLPO or silicone rubber	Oil resistance, abrasion resistance, UV resistance, flame retardant

EVP Cable Overall Structure Diagram

Core advantages of EVP Automotive Cable

Key Performance Characteristics

1. High Voltage Withstand Capability

Rated voltage: AC 1000V / DC 1500V, meeting the high voltage platform requirements of new energy vehicles

Test voltage up to 5kV–8kV

2. Excellent Temperature Resistance

Material Type	Operating Temperature Range	Application Scenario
XLPO Type	-40℃ ~ +125℃	General in-vehicle high voltage cabling
Silicone Rubber Type	-60℃ ~ +200℃	Extreme temperature environments, engine compartments

3. Good Flexibility

Minimum bending radius up to 4D–6D, facilitating cabling in tight in-vehicle spaces

Fine-stranded conductor structure provides excellent flexibility

4. Electromagnetic Shielding Performance

Dual-layer shielding structure (aluminum foil + tinned copper braid), braid coverage ≥85%

Effectively suppresses electromagnetic interference (EMI/RFI), ensuring stable signal transmission

5. Environmental Resistance

Resistant to oil, acids, alkalis, ozone, and UV radiation

Flame retardant performance complies with automotive standards (e.g., ISO 6722, LV112)

Low smoke zero halogen (XLPO), environmentally friendly and safe

Applicable Standards

Standard Type	Standard Number
National Standard	GB/T 25085-2010, GB/T 25087-2010
International Standard	ISO 6722, IEC 60502
Automotive Specifications	LV112, LV 216-2, SAE J1654
Environmental Certifications	RoHS, REACH

Application Scenarios

EVP cables are widely used in the high-voltage electrical systems of new energy vehicles:

Application Area	Specific Use
Battery System	Battery pack (BMS) main circuit connection, inter-module connections
Electric Drive System	Three-phase connections between motor controller and drive motor
Charging System	Charging port to battery pack connection, in-vehicle DC fast charging cables
Power Distribution System	High voltage distribution unit (PDU) busbar
Auxiliary Systems	On-board charger (OBC), air conditioning compressor, PTC heater connections

Color Identification

According to safety standards such as ISO 6469, the sheath of high-voltage cables for electric vehicles must be orange (RAL 2003) to allow technicians and emergency responders to immediately identify high-voltage circuits, ensuring safe operation. Some products also offer black or gray options.

Difference Between EVP and EVRP

Model	Shielding	Flexibility	Main Features
EVP	Dual-layer shield	Standard flexibility	Single-core structure, XLPO or silicone rubber insulation, suitable for general high-voltage cabling
EVRP	Dual-layer shield	High flexibility	Adds flexibility (R) characteristic to EVP, with a smaller bending radius (up to 3D–4D)

Common specifications of EVP Automotive Cable

Structural Dimension Parameter Table

Spec (mm²)	Conductor Construction (No./mm)	Insulation Outer Diameter (mm)	Sheath Outer Diameter (mm)	Rated Voltage
10	323/0.20	6.5	9.6	1000V/1500V
16	513/0.20	8	11.2	1000V/1500V
25	798/0.20	10.2	14	1000V/1500V
35	1121/0.20	11.4	15.4	1000V/1500V
50	1596/0.20	13.5	17.5	1000V/1500V
70	2257/0.20	15	19	1000V/1500V
95	3034/0.20	17	21.2	1000V/1500V
120	3848/0.20	19.5	24.5	1000V/1500Va

certificate

Our Certificate

TUV

SAA

U.L

packing and shipping

packaging and shipping

01.

export packaging

Moisture prevention: A desiccant (silica gel packet) must be placed inside the coiled cable, and the humidity indicator card should be checked before sealing the film.
Fumigation: If wooden pallets or trays are used for export, they must bear the IPPC (International Plant Protection Convention) fumigation mark, otherwise they may be destroyed or subject to mandatory treatment at the destination port.
Label: The shipping mark must be firmly affixed, including the contract number, gross weight, reel number, as well as marks such as "Do Not Stack" and "Keep Dry".

02.

Multiple modes of transportation

Providing one-stop logistics services such as "door-to-port" or "door-to-door" can simplify the communication process and offer more cost-effective integrated freight rates.

JSH Cable Advantages

Advanced equipment

Advanced equipment and multiple production lines are the guarantee of our cable quality and production capacity.

Application: Our cables have been extensively used in municipal, electric power, water conservancy, steel, coal, petroleum, chemical, construction, subway, high-speed rail, airport, and other fields.

Advanced Equipment and Reliable Technology: We employ cutting-edge equipment and reliable technology to ensure the manufacturing of superior products.

Ustomer Satisfaction: Our excellent management practices, along with guaranteed quality and reliable technical support, provide customers with reliable products and satisfactory services.

Extensive Market Reach: Our products have been distributed across more than 30 provinces and regions in China and exported to over 20 countries, including Russia, Spain, and the United States.

FAQ

Q1: Are you a factory or trading company?

A1: We are a manufacturer.

Q2: Can I send you here to purchase samples of EVP Automotive Cable?
A2: Yes! You are welcome to place sample order to test our superior quality and services.

Q3: What is your Warranty?
A3: All the products will have 12 months Warranty.

Q4:What payment method do you accept?
A4:T/T(Bank transfer), L/C, Western Union, Money Gram, Paypal, etc.

Q5: Can you put my brand name (logo) on these products?
A5: Yes! The professional OEM services will be welcomed to us. Our factory accepts to make the logo free for
bulk orders.

Q6: May I know the status of my order?
A6: Yes .The order information and photos at different production stage of your order will be sent to you and the information will be updated in time.

Q7: What's the leading time? (How long do you need to prepare my goods? )
A7: Delivery (no more than 1000pcs) will be arranged within 3-7 days after payment, and arrive you within about 3-7 working days via international express.